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Douglas DC-3

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DC-3
The DC-3 is a low wing airliner powered by two radial engines
Role Airliner and transport aircraft
National origin United States
Manufacturer Douglas Aircraft Company
First flight December 17, 1935
Introduction 1936
Status In service
Produced 19361942, 1950
Number built 607[1]
Unit cost
US$79,500 (equivalent to $1,452,805 in 2018)[2][3]
Developed from Douglas DC-2
Variants Douglas C-47 Skytrain
Lisunov Li-2
Showa/Nakajima L2D
Basler BT-67
Conroy Turbo-Three
Conroy Tri-Turbo-Three

The Douglas DC-3 is a propeller-driven airliner which had a lasting effect on the airline industry in the 1930s/1940s and World War II. It was developed as a larger, improved 14-bed sleeper version of the Douglas DC-2. It is a low-wing metal monoplane with a tailwheel landing gear, powered by two 1,200 hp (890 kW) Pratt & Whitney Twin Wasp radial piston engines. It has a cruise speed of 207 mph (333 km/h), capacity of 21 to 32 passengers or 6,000 lbs (2,700 kg) of cargo, a range of 1,500 mi (2,400 km), and could operate from short runways.

Before the war, it pioneered many air travel routes as it could cross the continental US and made worldwide flights possible, carried passengers in greater comfort, was reliable and easy to maintain. It is considered the first airliner that could profitably carry only passengers.[4] Following the war, the airliner market was flooded with surplus military transport aircraft, and the DC-3 could not be upgraded by Douglas due to cost. It was made obsolete on main routes by more advanced types such as the Douglas DC-6 and Lockheed Constellation, but the design proved adaptable and useful.

Civil DC-3 production ended in 1942 at 607 aircraft. Military versions, including the C-47 Skytrain (the Dakota in British RAF service), and Russian- and Japanese-built versions, brought total production to over 16,000. Many continue to see service in a variety of niche roles: 2,000 DC-3s and military derivatives were estimated to be still flying in 2013.[5][contradictory]

Design and development

"DC" stands for "Douglas Commercial". The DC-3 was the culmination of a development effort that began after an inquiry from Transcontinental and Western Airlines (TWA) to Donald Douglas. TWA's rival in transcontinental air service, United Airlines, was starting service with the Boeing 247 and Boeing refused to sell any 247s to other airlines until United's order for 60 aircraft had been filled.[6] TWA asked Douglas to design and build an aircraft that would allow TWA to compete with United. Douglas' design, the 1933 DC-1, was promising, and led to the DC-2 in 1934. The DC-2 was a success, but there was room for improvement.

The DC-3 resulted from a marathon telephone call from American Airlines CEO C. R. Smith to Donald Douglas, when Smith persuaded a reluctant Douglas to design a sleeper aircraft based on the DC-2 to replace American's Curtiss Condor II biplanes. (The DC-2's cabin was 66 inches (1.7 m) wide, too narrow for side-by-side berths.) Douglas agreed to go ahead with development only after Smith informed him of American's intention to purchase twenty aircraft. The new aircraft was engineered by a team led by chief engineer Arthur E. Raymond over the next two years, and the prototype DST (Douglas Sleeper Transport) first flew on December 17, 1935 (the 32nd anniversary of the Wright Brothers' flight at Kitty Hawk). Its cabin was 92 in (2.3 m) wide, and a version with 21 seats instead of the 1416 sleeping berths[8] of the DST was given the designation DC-3. There was no prototype DC-3; the first DC-3 built followed seven DSTs off the production line and was delivered to American Airlines.[9]

The DC-3 and DST popularized air travel in the United States. Eastbound transcontinental flights could cross the U.S. in about 15 hours with three refueling stops; westbound trips against the wind took ​17 12 hours. A few years earlier such a trip entailed short hops in slower and shorter-range aircraft during the day, coupled with train travel overnight.[10]

A variety of radial engines were available for the DC-3. Early-production civilian aircraft used either the nine-cylinder Wright R-1820 Cyclone 9 or the fourteen-cylinder Pratt & Whitney R-1830 Twin Wasp, but the Twin Wasp was chosen for most military versions and was also used by most DC-3s converted from military service. Five DC-3S Super DC-3s with Pratt & Whitney R-2000 Twin Wasps were built in the late 1940s, three of which entered airline service.

Production

Total production of all variants was 16,079.[11] More than 400 remained in commercial service in 1998. Production was as follows:

Production of DSTs ended in mid-1941 and civil DC-3 production ended in early 1943, although dozens of DSTs and DC-3s ordered by airlines that were produced between 1941 and 1943 were pressed into the US military service while on the production line.[12][13] Military versions were produced until the end of the war in 1945. A larger, more powerful Super DC-3 was launched in 1949 to positive reviews. The civilian market was flooded with second-hand C-47s, many of which were converted to passenger and cargo versions. Only five Super DC-3s were built, and three of them were delivered for commercial use. The prototype Super DC-3 served the US Navy with the designation YC-129 alongside 100 R4Ds that had been upgraded to the Super DC-3 specification.

Turboprop conversions

From the early 1950s, some DC-3s were modified to use Rolls-Royce Dart engines, as in the Conroy Turbo Three. Other conversions featured Armstrong Siddeley Mamba or Pratt & Whitney PT6A turbines.

The Greenwich Aircraft Corp DC-3-TP is a conversion with an extended fuselage and with Pratt & Whitney Canada PT6A-65AR or PT6A-67R engines fitted.[14][15][16]

The Basler BT-67 is a conversion of the DC-3/C-47. Basler refurbishes C-47s and DC-3s at Oshkosh, Wisconsin, fitting them with Pratt & Whitney Canada PT6A-67R turboprop engines, lengthening the fuselage by 40 in (100 cm) with a fuselage plug ahead of the wing, and strengthening the airframe in selected areas.[17]

BSAS International in South Africa is another company able to perform a Pratt & Whitney PT6 turboprop conversion of DC-3s. Over 50 DC-3/C-47s / 65ARTP / 67RTP / 67FTPs have been modified.[18]

Conroy Aircraft also made a three-engined conversion with Pratt & Whitney Canada PT6 called the Conroy Tri-Turbo-Three.

Operational history

American Airlines inaugurated passenger service on June 26, 1936, with simultaneous flights from Newark, New Jersey and Chicago, Illinois.[19] Early U.S. airlines like American, United, TWA, Delta, and Eastern ordered over 400 DC-3s. These fleets paved the way for the modern American air travel industry, which eventually replaced trains as the favored means of long-distance travel across the United States. A nonprofit group, Flagship Detroit Foundation, continues to operate the only original American Airlines Flagship DC-3 with air show and airport visits throughout the U.S.[20]

In 1936, KLM Royal Dutch Airlines received its first DC-3, which replaced the DC-2 in service from Amsterdam via Batavia (now Jakarta) to Sydney, by far the world's longest scheduled route at the time. In total, KLM bought 23 DC-3s before the war broke out in Europe.[citation needed] In 1941, a China National Aviation Corporation (CNAC) DC-3 pressed into wartime transportation service was bombed on the ground at Suifu airfield in China, completely destroying the right wing. The only spare wing available was that of a smaller Douglas DC-2 being overhauled in CNAC's workshops. The DC-2's right wing was taken off, flown to Suifu under the belly of another CNAC DC-3, and grafted to the damaged aircraft. After a single test flight, in which it was discovered that it pulled to the right due to the difference in wing sizes, the so-called DC-2˝ was returned to service.[21]

Cubana de Aviación became the first Latin American airline to offer a scheduled service to Miami when it started its first scheduled international service from Havana to Miami in 1945 with a DC-3. Cubana used DC-3s on some domestic routes well into the 1960s.[22][23]

Piedmont Airlines operated DC-3s and C-47s from 1948 to 1963. A DC-3 painted in the representative markings of Piedmont, operated by the Carolinas Aviation Museum, was retired from flight in March 2011. Both Delta Air Lines and Continental Airlines once operated commemorative DC-3s wearing period markings.[citation needed]

During World War II, many civilian DC-3s were drafted for the war effort and more than 10,000 U.S. military versions of the DC-3 were built, under the designations C-47, C-53, R4D, and Dakota. Peak production was reached in 1944, with 4,853 being delivered.[citation needed] The armed forces of many countries used the DC-3 and its military variants for the transport of troops, cargo, and wounded.

Licensed copies of the DC-3 were built in Japan as the Showa L2D (487 aircraft); and in the Soviet Union as the Lisunov Li-2 (4,937 aircraft).[11]

Thousands of surplus C-47s, previously operated by several air forces, were converted for civilian use after the war and became the standard equipment of almost all the world's airlines, remaining in frontline service for many years. The ready availability of cheap, easily maintained ex-military C-47s, both large and fast by the standards of the day, jumpstarted the worldwide postwar air transport industry. While aviation in prewar Continental Europe had used the metric system, the overwhelming dominance of C-47s and other U.S. war-surplus types cemented the use of nautical miles, knots, and feet in postwar aviation throughout the world.[citation needed]

Douglas developed an improved version, the Super DC-3, with more engine power, greater cargo capacity, and a different wing, but with all the bargain-priced surplus aircraft available, they did not sell well in the civil aviation market. Only five were delivered, three of them to Capital Airlines. The U.S. Navy had 100 of its early R4Ds converted to Super DC-3 standard during the early 1950s as the R4D-8, later C-117D. The last U.S. Navy C-117 was retired July 12, 1976.[24] The last U.S. Marine Corps C-117, serial 50835, was retired from active service during June 1982. Several remained in service with small airlines in North and South America in 2006.[25]

A number of aircraft companies attempted to design a "DC-3 replacement" over the next three decades (including the very successful Fokker F27 Friendship), but no single type could match the versatility, rugged reliability, and economy of the DC-3. It remained a significant part of air transport systems well into the 1970s.

Douglas DC-3 today

Perhaps unique among prewar aircraft, the DC-3 continues to fly daily in active commercial and military service as of mid 2018, more than eighty years after the type's first flight in 1935. There are still small operators with DC-3s in revenue service and as cargo aircraft. Current uses of the DC-3 include aerial spraying, freight transport, passenger service, military transport, missionary flying, skydiver shuttling, and sightseeing. The very large number of civil and military operators of the DC-3/C-47 and related types makes a listing of all the airlines, air forces, and other current operators impractical.

The common saying among aviation enthusiasts and pilots is "the only replacement for a DC-3 is another DC-3."[26][27] The aircraft's legendary ruggedness is enshrined in the lighthearted description of the DC-3 as "a collection of parts flying in loose formation".[28] Its ability to use grass or dirt runways makes it popular in developing countries or remote areas, where runways are not always paved.[29][30]

The oldest surviving DC-3 is N133D, the sixth Douglas Sleeper Transport built, manufactured in 1936. This aircraft was delivered to American Airlines on July 12, 1936, as NC16005. As of 2011 the aircraft was at Shell Creek Airport, Punta Gorda, Florida, where it was undergoing restoration. The aircraft was to be restored to Douglas Sleeper Transport standards, and full airworthiness.[31] The oldest DC-3 still flying is the original American Airlines Flagship Detroit (c/n 1920, the 43rd aircraft off the Santa Monica production line and delivered on March 2, 1937),[32] which can be seen at airshows around the United States and is owned and operated by the nonprofit Flagship Detroit Foundation.[20]

The base price of a new DC-3 in 1936 was around $60,000$80,000, and by 1960, used examples were available for $75,000.[33]

Original operators

Variants

Civil
DST
Douglas Sleeper Transport; the initial variant with two 1,0001,200-horsepower (750890 kW) Wright R-1820 Cyclone engines and standard sleeper accommodation for up to 16 with small upper windows, convertible to carry up to 24 day passengers.[34]
DST-A
DST with 1,0001,200-horsepower (750890 kW) Pratt & Whitney R-1830 Twin Wasp engines
DC-3
Initial non-sleeper variant; with 21 day-passenger seats, 1,0001,200-horsepower (750890 kW) Wright R-1820 Cyclone engines, no upper windows.
DC-3A
DC-3 with 1,0001,200-horsepower (750890 kW) Pratt & Whitney R-1830 Twin Wasp engines.
DC-3B
Version of DC-3 for TWA, with two 1,1001,200-horsepower (820890 kW) Wright R-1820 Cyclone engines and smaller convertible sleeper cabin forward with fewer upper windows than DST.
DC-3C
Designation for ex-military C-47, C-53, and R4D aircraft rebuilt by Douglas Aircraft in 1946, given new manufacturer numbers, and sold on the civil market; Pratt & Whitney R-1830 engines.[35]
DC-3D
Designation for 28 new aircraft completed by Douglas in 1946 with unused components from the cancelled USAAF C-117 production line; Pratt & Whitney R-1830 engines.[36]
DC-3S
Also known as Super DC-3, substantially redesigned DC-3 with fuselage lengthened by 39 inches (1.0 m); outer wings of a different shape with squared-off wingtips and shorter span; distinctive taller rectangular tail; and fitted with more powerful Pratt & Whitney R-2000 or 1,475-horsepower (1,100 kW) Wright R-1820 Cyclone engines. Five completed by Douglas for civil use using existing surplus secondhand airframes.[37] Three Super DC-3s were operated by Capital Airlines 19501952.[38] Designation also used for examples of the 100 R4Ds that had been converted by Douglas to this standard for the U.S. Navy as R4D-8s (later designated C-117Ds), all fitted with more powerful Wright R-1820 Cyclone engines, some of which entered civil use after retirement from military service.[39]
Military
C-41, C-41A
The C-41 was the first DC-3 to be ordered by the USAAC and was powered by two 1,200 hp (895 kW) Pratt & Whitney R-1830-21 engines. It was delivered in October 1938 for use by United States Army Air Corps (USAAC) chief General Henry H. Arnold with the USAAC serial 38-502 and the passenger cabin fitted out in a 14-seat VIP configuration.[40] The C-41A was a single VIP DC-3A (serial 40-070) supplied to the USAAC in September 1939, also powered by R-1830-21 engines; and used by the Secretary of War. The forward cabin converted to sleeper configuration with upper windows similar to the DC-3B.[41][42]
C-48
The C-48 was a single former United Air Lines DC-3A impressed into the USAAC. The C-48As were three impressed DC-3As with 18-seat interiors. C-48B was the designation given to sixteen impressed former United Air Lines DST-As used as air ambulances with 16-berth interiors. The C-48Cs were sixteen impressed DC-3As with 21-seat interiors.
C-49
Various DC-3 and DST models; 138 impressed into service as C-49, C-49A, C-49B, C-49C, C-49D, C-49E, C-49F, C-49G, C-49H, C-49J, and C-49K.
C-50
Various DC-3 models, fourteen impressed as C-50, C-50A, C-50B, C-50C, and C-50D.
C-51
One impressed aircraft originally ordered by Canadian Colonial Airlines, had starboard-side door.
C-52
DC-3A aircraft with R-1830 engines, five impressed as C-52, C-52A, C-52B, C-52C, and C-52D.
C-68
Two DC-3As impressed with 21-seat interiors.
C-84
One impressed DC-3B aircraft.
Dakota II
British Royal Air Force designation for impressed DC-3s.
LXD1
A single DC-3 supplied for evaluation by the Imperial Japanese Navy Air Service (IJNAS).
R4D-2
Two Eastern Air Lines DC-3s impressed into United States Navy (USN) service as VIP transports, later designated R4D-2F and later R4D-2Z.
R4D-4
Ten DC-3s impressed for use by the USN.
R4D-4R
Seven DC-3s impressed as staff transports for the USN.
R4D-4Q
Radar countermeasures version of R4D-4 for the USN.
Conversions
Dart-Dakota
for BEA test services, powered by two Rolls-Royce Dart turboprop engines.
Mamba-Dakota
A single conversion for the Ministry of Supply, powered by two Armstrong-Siddeley Mamba turboprop engines.
Airtech DC-3/2000
DC-3/C-47 engine conversion by Airtech Canada, first offered in 1987. Powered by two PZL ASz-62IT radial engines.[43]
Basler BT-67
DC-3/C-47 conversion with a stretched fuselage, strengthened structure, modern avionics, and powered by two Pratt & Whitney Canada PT-6A-67R turboprop engines.
BSAS C-47TP Turbo Dakota
A South African C-47 conversion for the South African Air Force by Braddick Specialised Air Services, with two Pratt & Whitney Canada PT6A-65R turboprop engines, revised systems, stretched fuselage, and modern avionics.
Conroy Turbo-Three
One DC-3/C-47 converted by Conroy Aircraft with two Rolls-Royce Dart Mk. 510 turboprop engines.
Conroy Super-Turbo-Three
Same as the Turbo Three but converted from a Super DC-3. One converted.
Conroy Tri-Turbo-Three
Conroy Turbo Three further modified by the removal of the two Rolls-Royce Dart engines and their replacement by three Pratt & Whitney Canada PT6s (one mounted on each wing and one in the nose).
Greenwich Aircraft Corp Turbo Dakota DC-3
DC-3/C-47 conversion with a stretched fuselage, strengthened wing center section, and updated systems; and powered by two Pratt & Whitney Canada PT6A-65AR turboprop engines.[44][45]
Ts-62
Douglas-built airframe fitted with Russian Shvetsov ASh-62 radial engines after World War II due to shortage of American engines in the Soviet Union.[citation needed]
Ts-82
Similar to Ts-62, but with Shvetsov ASh-82 radial engines of 1,650 hp.[citation needed]
USAC DC-3 Turbo Express
A turboprop conversion by the United States Aircraft Corporation, fitting Pratt & Whitney Canada PT6A-45R turboprop engines with an extended forward fuselage to maintain center of gravity. First flight of the prototype conversion, (N300TX), was on July 29, 1982.[46]
Military and foreign derivatives
Douglas C-47 Skytrain and C-53 Skytrooper
Production military DC-3A variants.
Showa and Nakajima L2D
Derivatives manufactured under license in Japan by the Nakajima Aircraft Company and Shwa Aircraft for the IJNAS; 487 built.
Lisunov Li-2 and PS-84
Derivatives manufactured under license in the USSR; 4,937 built.

Accidents and incidents

Specifications (DC-3A-S1C3G)

Data from McDonnell Douglas Aircraft since 1920[1]

General characteristics

Performance

Notable appearances in media

See also

Related development

Aircraft of comparable role, configuration and era

Related lists

References

Notes
  1. ^ a b Francillon 1979, pp. 217251.
  2. ^ Federal Reserve Bank of Minneapolis. "Consumer Price Index (estimate) 1800". Retrieved January 2, 2019.
  3. ^ Rumerman, Judy. "The Douglas DC-3". Archived August 6, 2004, at the Wayback Machine U.S. Centennial of Flight Commission, 2003. Retrieved March 12, 2012.
  4. ^ Kathleen Burke (April 2013). "How the DC-3 Revolutionized Air Travel". Smithsonian.
  5. ^ Jonathan Glancey (October 9, 2013). "The Douglas DC-3: Still revolutionary in its 70s". BBC.
  6. ^ O'Leary 1992, p. 7.
  7. ^ May, Joseph (January 8, 2013). "Flagship Knoxville an American Airlines Douglas DC-3". Seattle Post-Intelligencer blogs. Retrieved August 3, 2014.
  8. ^ Berths were 77 inches (2.0 m) long; lowers were 36 in (91 cm) wide and uppers were 30 in (76 cm).
  9. ^ Pearcy 1987, p. 17.
  10. ^ O'Leary 2006, p. 54.
  11. ^ a b Gradidge 2006, p. 20.
  12. ^ Pearcy 1987, p. 76
  13. ^ Pearcy 1987, pp. 69117
  14. ^ Turbo Dakota DC-3 "Turbine Conversion Aircraft". dodson.com. Retrieved September 12, 2012.
  15. ^ "FAA Supplemental Type Certificate Number SA3820SW" retrieved March 28, 2015
  16. ^ Turbo Dakota DC-3 Conversion Process Archived 2014-09-26 at the Wayback Machine, Dodson International. Retrieved March 28, 2015
  17. ^ "Basler BT-67". Basler Turbo Conversions, LLC via baslerturbo.com, 2008. Retrieved March 7, 2009.
  18. ^ "BSAS International". www.bsasinternational.com. Retrieved October 11, 2011.
  19. ^ Holden, Henry. "DC-3 History". dc3history.org. Retrieved October 7, 2010.
  20. ^ a b "DC-3". Flagship Detroit Foundation. Retrieved October 7, 2010.
  21. ^ "CNAC'S DC-2 1/2" Retrieved November 8, 2016.
  22. ^ FlightGlobal archive (April 18, 1953)
  23. ^ FlightGlobal archive (November 14, 1946)
  24. ^ "The Seventies 19701980: C-117, p. 316". Archived 2013-05-13 at the Wayback Machine history.navy.mil. Retrieved August 10, 2010.
  25. ^ Gradidge 2006, pp. 634637.
  26. ^ Holden 1991, p. 145
  27. ^ Glancey, Jonathan (October 10, 2013). "The Douglas DC-3: Still Revolutionary in its 70s". BBC. Retrieved January 21, 2017.
  28. ^ Williams, Michael (February 25, 2008). "How health and safety rules have grounded the Dakota, the war workhorse". Daily Mail. Retrieved March 7, 2009.
  29. ^ "Colombia's Workhorse, the DC-3 airplane". The Washington Post. Retrieved March 15, 2012.
  30. ^ "Douglas DC-3". Buffalo Airways. Retrieved October 22, 2012.
  31. ^ Moss, Frank. "World's Oldest DC-3". douglasdc3.com. Retrieved August 9, 2011.
  32. ^ Pearcy 1987 p. 22
  33. ^ "The de Havilland Aircraft Co. Ltd". Flight, November 18, 1960, p. 798. Retrieved September 12, 2012.
  34. ^ "Sleeping Car of the Air Has Sixteen Sleeping Berths". Popular Mechanics, January 1936.
  35. ^ "Aircraft Specifications NO. A-669". FAA. Retrieved October 20, 2011.
  36. ^ Gradidge 2006, pp. 632633.
  37. ^ Gradidge, 2006, p. 634
  38. ^ Pearcy, Arthur Douglas Propliners DC-1 DC-7, Shrewsbury, England: Airlife Publishing Ltd., 1995, ISBN 1-8531026-1-X, pp. 9395.
  39. ^ Gradidge 2006, pp. 634639.
  40. ^ Pearcy 1987, p. 34
  41. ^ "Douglas C-41A". Archived 2008-09-07 at the Wayback Machine aero-web.org. Retrieved August 10, 2010.
  42. ^ Rickard, J. (November 11, 2008). "Douglas C-41A". historyofwar.org. Retrieved June 8, 2017.
  43. ^ "AirTech Company Profile". ic.gc.ca. Retrieved November 22, 2009.
  44. ^ Turbo Dakota DC-3 Conversion Process Archived 2014-09-26 at the Wayback Machine, Dodson International. Retrieved January 4, 2013
  45. ^ Specs Engines & Props Archived 2013-04-13 at the Wayback Machine, Dodson International. Retrieved January 4, 2013
  46. ^ Taylor 1983[page needed]
Bibliography

External links


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